The Manufacturing Threat Landscape
Manufacturers are prime targets for cybercriminals. You have valuable IP (CAD files, formulas, processes), operational technology that can't afford downtime, and often limited security staff.
Attackers know this. Here's what you're facing:
Manufacturing Cyber Attacks
These aren't hypothetical scenarios. These are real attacks on real manufacturers.
Why Manufacturing Cybersecurity Matters More Than Ever
The regulatory and business landscape has changed
Insurance Requirements
Cyber Insurance Getting Harder to Get
Insurance companies now require MFA, endpoint protection, network segmentation, and regular backups. Premiums up 50-100% without proper controls. Some manufacturers can't get coverage at all.
Customer Requirements
OEM Security Questionnaires
If you supply to automotive, aerospace, or defense, your customers are demanding security certifications. ISO 27001, NIST CSF, or CMMC. No certification = no contract.
Regulatory Pressure
Critical Infrastructure Designation
Manufacturing is now designated critical infrastructure. SEC rules require breach disclosure. State regulations like SHIELD Act mandate security controls. Non-compliance = fines.
Business Impact
Downtime Costs Are Massive
Average manufacturer loses $260,000 per hour of downtime. Ransomware recovery takes 21 days on average. That's $131M in lost production. Plus reputation damage and customer penalties.
Competitive Disadvantage
Competitors Are Getting Certified
Your competitors are getting ISO 27001 and winning contracts because of it. In RFPs, security certification is becoming a pass/fail requirement, not a nice-to-have.
M&A Impact
Security Affects Valuation
Private equity firms now require cybersecurity audits during due diligence. Poor security = lower valuation or killed deals. ISO 27001 certification increases valuation 15-25%.
Manufacturing Security Is Different
Unique challenges that office-focused security consultants don't understand
Operational Technology (OT) Constraints
- Can't patch production systems without shutting down lines
- Legacy equipment with 20+ year lifecycles
- Windows 7/XP machines controlling million-dollar equipment
- PLCs and SCADA systems with hardcoded passwords
- No downtime windows for maintenance or updates
- Vendor-controlled systems that can't be modified
Limited IT/Security Resources
- Small IT teams (often 1-2 people for 200+ employees)
- IT staff focused on keeping production running, not security
- No dedicated security personnel or CISO
- Budget constraints ("security doesn't make product")
- Difficulty hiring/retaining security talent in manufacturing
- Competing priorities (production always wins)
Physical-Digital Convergence
- Shop floor workers need USB access for CNC programs
- Contractors and vendors require network access
- QA systems connected to both office and production
- Remote access for equipment vendors (support/maintenance)
- Wireless networks extending to production areas
- BYOD challenges with tablets on shop floor
Intellectual Property at Risk
- CAD files, formulas, and processes are company crown jewels
- Engineers need to share files with suppliers/customers
- Offshore manufacturing requires sharing sensitive data
- Contract manufacturers with access to proprietary specs
- Employee turnover risk (taking knowledge to competitors)
- Inadequate data classification and protection
How We Secure Manufacturing Operations
Our approach addresses manufacturing-specific challenges without disrupting production
OT/IT Network Segmentation
Properly segment production networks from corporate networks. Implement firewalls, VLANs, and access controls that protect production without disrupting operations.
Ransomware Defense
Air-gapped backups, endpoint protection, email security, and network monitoring specifically configured for manufacturing environments. Tested recovery procedures.
Ransomware Defense
Data classification, DLP policies, access controls, and encryption for CAD files and proprietary data. Secure file sharing with suppliers and customers.
Access Management
MFA for remote access, role-based permissions, vendor access controls, and automated offboarding. Works with production requirements and shift workers.
Legacy System Protection
Compensating controls for systems that can't be patched or upgraded. Network isolation, monitoring, and whitelisting to protect vulnerable production equipment.
ISO 27001 Certification
Meet customer requirements and insurance mandates with ISO 27001. Proves your security to OEMs, insurers, and auditors. Increases contract win rate and valuation.
Report Ready 90 - Professional Tier
90 Days to ISO 27001 Certified
Everything your manufacturing facility needs to meet insurance requirements, protect production, and win customer contracts
ISO 27001 Certification
Full ISO 27001 certification. Recognized globally, meets OEM requirements, satisfies cyber insurance mandates.
OT/IT Network Design
Proper segmentation between production and corporate networks. Firewall rules, VLANs, and access controls configured for manufacturing.
Ransomware Protection
Endpoint protection, email security, network monitoring, air-gapped backups, and incident response plan specific to manufacturing.
IP Protection Strategy
Data classification, encryption for CAD files, DLP policies, secure file sharing setup, and access controls for proprietary information.
Medical Device Security
Compensating controls for equipment that can't be patched. Network isolation, whitelisting, and monitoring for vulnerable production systems.
Access Management
MFA implementation, role-based access, vendor access controls, automated offboarding, works with shift workers and contractors.
Protect Your Production. Secure Your IP. Meet Insurance Requirements.
Free 30-minute security assessment. We'll review your current state and show you exactly what needs to be done.
Email: icare@carefulsecurity.com | Based in Burbank, CA | Serving Manufacturers Nationwide